Put an end to damp walls! Damp-proofing courses.

Alfredo-Horizontal-Barrier-BLUE

Put an end to damp walls! The ultimate guide to damp-proofing courses.

Moisture rising up through the masonry can be a nightmare for any homeowner. A professionally installed damp-proof course is often the only way to protect the structure of the building. In this article, you’ll learn all about the causes and solutions, and why choosing the right technique is crucial for long-term success.

Why do you need a damp-proof course at all?

The reason lies in physics: mineral building materials are porous and contain countless capillaries. These act like tiny suction tubes, drawing water upwards from the damp ground against the force of gravity. This ensures that moisture penetrates the masonry ‘of its own accord’ and rises within it.

Eingang HZ Problem und Keller Feuchtigkeit

Signs of damage: How can you spot the problem?

Rising damp is usually easy to spot. Typical signs include:

Visual defects: – Damp patches, – Dark discolouration, – Unpleasant water marks on the walls

Surface damage: – Flaking plaster, Salt efflorescence (white crusts), caused by crystallising salts

Health risks:  The formation of mould, which is hazardous to health.

Indoor climate: A musty, damp smell in the affected rooms

Why do horizontal damp-proof courses fail?

In new builds, mechanical damp-proof courses, such as roofing felt (bitumen membranes), are typically installed. However, these have a limited lifespan.

In new builds, mechanical damp-proof courses, such as roofing felt (bitumen membranes), are typically installed. However, these have a limited lifespan.

Material fatigue: Over the decades, bitumen membranes become brittle and fragile. Building settlement or chemical processes in the ground can cause cracks through which moisture can rise unhindered.

Faulty repair attempts: Attempts to solve the problem using conventional chemical systems that rely on pore blockage (‘silicification’) often make matters worse. These systems do not form a tight ‘plug’, but merely constrict the capillaries.

This creates a physical vicious circle whereby, in narrower capillaries, water rises even higher due to physical forces. The result is that, after a few years, the damage simply reappears at an even greater height on the wall.

Why do newly installed horizontal water barriers often fail or prove defective from the outset?

The problem often lies in the method used. Many conventional systems rely on a process known as silicification, whereby pores are blocked.

The risk: These systems do not completely block the capillaries, but merely narrow them.

The fatal consequence? As water rises higher in narrower capillaries due to their physical properties, damage may occur at greater heights after a few years.

Application errors: Often, the borehole is not cleaned thoroughly. Drilling dust clogs the pore walls and prevents the sealing agent from penetrating deep enough into the building material.

Incorrect drill hole spacing or depth: If the borehole is drilled at the wrong angle, only 1/3 of the wall is penetrated, resulting in an incomplete sealing layer.

Why do horizontal waterproofing membranes fail?

In new builds, mechanical waterproofing layers, such as roofing felt (bitumen membranes), are usually installed. However, these have a limited lifespan.

Material fatigue: Over the decades, bitumen membranes become brittle and fragile. Building settlement or chemical processes in the ground can cause cracks through which moisture can rise unhindered.

Faulty repair attempts: Attempts to solve the problem using conventional chemical systems that rely on pore blockage (‘silicification’) often make matters worse. These systems do not form a tight ‘plug’, but merely constrict the capillaries.

This creates a vicious circle: in narrower capillaries, water rises even higher due to physical forces. The result is that, after a few years, the damage simply reappears at an even greater height on the wall.

How should a horizontal damp-proof course be installed correctly?

A modern chemical horizontal damp-proof course (using the injection method) can be installed in a few simple steps:

Preparation: Damaged plaster is removed over a wide area (approximately 80 cm above the moisture line), and joints are repaired where necessary.

Drilling: Drill holes are set in a grid or in a row. The depth corresponds to the wall thickness minus approximately 20 mm. The grid pattern of the drill holes depends on the chosen injection method.

Bohrlochschema für Si 709 und Diffusion 715

Cleaning (essential!): Simply blowing out the holes is not enough. The holes should be cleaned with cylindrical wire brushes to clean the pores and and allow the active ingredient to penetrate.

Injection: Depending on the extent of moisture penetration, apply a liquid concentrate such as HydroBloc Si 709 (with pressure injection for water content >50%) or a cream such as HydroBloc Diffusion 715 (without pressure).

1. Cleaning (essential!): Simply blowing out the holes is not enough. The holes must be cleaned with cylindrical wire brushes to open up the pores and allow the active ingredient to penetrate.
2. Injection: Depending on the extent of moisture penetration, apply a liquid concentrate such as HydroBloc Si 709 (with pressure injection for water content >50%) or a cream such as HydroBloc Diffusion 715 (without pressure).

Non-pressurised injection of HydroBloc SI 709 using the drip container

Sealing: The holes are permanently sealed with an expansion mortar such as SealFix 930.

When is a horizontal damp-proof course not suitable?

It is important to understand that horizontal damp-proof courses are purely moisture barriers. They offer no protection against rising damp caused by high groundwater levels or standing water. Additional waterproofing measures are therefore required in such cases.

Why ARCAN products offer a permanent solution

Unlike other products, ARCAN does not simply plug the leak; it achieves water-repellency by interrupting capillary suction.

Chemical bonding: Products such as HydroBloc Diffusion 715 react with the structure of the building material and become virtually indissoluble when bonded to it.

Mode of action: Rather than merely ‘plugging’ the hole, the pore walls are made water-repellent. Capillary action is deactivated, meaning that water can no longer wet the surface, and water transport is permanently halted.

Extreme situations: HydroBloc Si 709, a reactive siloxane concentrate, has been specially developed for use in water-saturated building materials where conventional silicone- or silane-based agents are ineffective or unsuitable.

From damp to very wet: The reactive siloxane products in the HydroBloc range are suitable for all degrees of moisture penetration.

Certified quality: The systems are tested and approved in accordance with the strict WTA guidelines, guaranteeing the highest technological standards.

COMING SOON: You can find additional products to help you achieve a smooth renovation in our article. The Perfect Finish.

Water Stop = Foam? Time for a better solution!

PU foams are often the first choice when dealing with heavy water ingress and water under pressure. They react quickly and stop the flow of water. As an emergency measure, this works extremely well in most cases.

We have redefined water stop with HydroBloc Rapid 570

For decades, the basic principle of injection technology has been that water ingress is stopped with foam.

However, this method has clear limitations. This is why we need to rethink how to stop water.

PU foams are often the first choice when dealing with heavy water ingress and water under pressure. They react quickly and stop the flow of water. As an emergency measure, this works extremely well in most cases.

The crucial question, however, is:

Is foam a permanently watertight solution?

Our experience shows that it is not. No.

There are two main reasons for this.

Firstly, foam remains foam.

Every piece of foam consists of countless cells, pores and voids.  This is precisely its greatest weakness.  

Wherever there are pores, there are potential pathways for water. Over time, moisture, water pressure and ageing processes can compromise the seal.   

Therefore, foam always remains a porous material. 

However, for a permanently reliable waterproofing solution, the opposite is required: a homogeneous, pore-free resin body.

No adaptation to movement.

A waterproofing system must be watertight not only today, but in the future too. It must also continue to function when the structure changes in five or ten years.  

This is precisely where many foam-based waterproofing systems fall short. While they react quickly to stop water ingress, they cannot adapt to changing crack widths or joint movements. Even flexible foam fails in this respect. 

HydroBloc Rapid 570 takes a different approach.  

Its elastic resin body actively adapts to structural changes through adaptive sealing technology, even years after injection. 

The result is a waterproofing system that stops water and remains permanently watertight. 

This is why we at ARCAN rely on a new technology: water stopping without foam.

Watch the video to find out more: HydroBloc Rapid 570 – Water Stopping Redefined. 

How does the subsequent adaptation work?

The elastic resin bodies can actively adapt to changing cross-sections. This is called adaptive sealing technology. 

Foam only adapts once, during the reaction process. After that, its structure is fixed. If cracks or joints change later due to temperature fluctuations, settlement or structural movement, these changes cannot be compensated for.

 

Adaptive swelling resins work differently:  

They remain permanently elastic and can react to moisture even years after injection. If a crack widens or a joint changes shape, the material actively adapts. The seal remains intact.  

The result is that even when structures move, water has little chance of finding new pathways.

Foam may be inexpensive to buy, but expensive in practice.  

When selecting an injection material, price is often the first thing considered. At first glance, foam resins often appear particularly economical. 

However, the material price and the expected volume increase resulting from foaming say very little about the actual cost of waterproofing.  

The decisive question is:  

How much material is actually required, and how durable is the result?  

Material loss through washout

In the presence of strong water flow, some of the injected material can be lost.

Low-viscosity foam resins are dispersed by the water flow and do not remain concentrated in one place. They are often diluted to such an extent that the sealing effect is delayed.  

Consequently, material consumption increases.  

HydroBloc Rapid 570 takes a different approach: HydroBloc Cream Technology.  

Immediately after mixing, the unique Rapid Cream is formed. It is not water-miscible and is not dispersed by flowing water. The material remains exactly where the waterproofing is required.  

The result is higher efficiency and faster sealing of the leak. 

Permanent watertightness means greater economic efficiency.

This elastic, pore-free injection rubber seals faster and more efficiently than waterstop foam, making it significantly more economical.  

When rework, complaints and recurring injections are avoided too, the solution becomes unbeatable.  

Therefore, the decisive question should not be:  

‘What is the material’s cost per kilogram?’  

But rather:  

‘What is the cost of waterproofing over the entire service life of the structure?’  

The secret behind Rapid Cream technology is that

Immediately after mixing, Rapid Cream is formed. It can be pumped for around 60 seconds and reliably flows through cracks and joints.    

At the same time, it is not water-miscible, and unlike many low-viscosity foam resins, it is not dispersed by flowing water. It remains locally concentrated.  

Consequently, the material remains exactly where waterproofing is required, quickly and effectively sealing the water pathway.  

After around 120 seconds, the reaction is complete.  

The result is a homogeneous, pore-free, elastic injection rubber that:  

  • remains permanently watertight 
  • actively reacts to moisture 
  • compensates for structural movement 
  • contains no open foam cells 
  • provides reliable long-term waterproofing

Water stopping redefined: no foam, no pores, no compromise.

Why does Rapid 570 still seal years later?  

The adaptive swelling effect means the material volume actively adjusts to changes in joint or crack cross-sections. HydroBloc Rapid 570 can increase its volume by up to 80%.  

Important: Rapid 570 is not a gel.  

When dry conditions occur, the additional swelling volume decreases again without the material shrinking below its original volume. 

Unlike injection gels, HydroBloc Rapid 570 contains no water. The waterproofing remains permanently elastic and fully functional, even in dry conditions.